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AWS E410 vs. Sintered 6061 Aluminum

AWS E410 belongs to the iron alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E410 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 23
0.5 to 6.0
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 580
83 to 210
Tensile Strength: Yield (Proof), MPa 440
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 28
200
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
52
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
170

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 500
28 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 21
8.6 to 21
Strength to Weight: Bending, points 20
16 to 29
Thermal Diffusivity, mm2/s 7.5
81
Thermal Shock Resistance, points 16
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.75
0 to 0.5
Iron (Fe), % 82.2 to 89
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.7
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.9
0.2 to 0.8
Sulfur (S), % 0 to 0.030
0
Residuals, % 0
0 to 1.5