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AWS E80C-B3L vs. 5042 Aluminum

AWS E80C-B3L belongs to the iron alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E80C-B3L and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 19
1.1 to 3.4
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 620
340 to 360
Tensile Strength: Yield (Proof), MPa 540
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8
110

Otherwise Unclassified Properties

Base Metal Price, % relative 4.0
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.8
8.8
Embodied Energy, MJ/kg 24
150
Embodied Water, L/kg 60
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 760
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22
35 to 37
Strength to Weight: Bending, points 21
40 to 42
Thermal Diffusivity, mm2/s 11
53
Thermal Shock Resistance, points 18
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 2.0 to 2.5
0 to 0.1
Copper (Cu), % 0 to 0.35
0 to 0.15
Iron (Fe), % 93.5 to 96.5
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0.4 to 1.0
0.2 to 0.5
Molybdenum (Mo), % 0.9 to 1.2
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.25 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15