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AWS E90C-B9 vs. 4145 Aluminum

AWS E90C-B9 belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E90C-B9 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 18
2.2
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Tensile Strength: Ultimate (UTS), MPa 710
120
Tensile Strength: Yield (Proof), MPa 460
68

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 25
100
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
84

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.6
7.6
Embodied Energy, MJ/kg 37
140
Embodied Water, L/kg 91
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 550
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 25
12
Strength to Weight: Bending, points 23
19
Thermal Diffusivity, mm2/s 6.9
42
Thermal Shock Resistance, points 20
5.5

Alloy Composition

Aluminum (Al), % 0 to 0.040
83 to 87.4
Carbon (C), % 0.080 to 0.13
0
Chromium (Cr), % 8.0 to 10.5
0 to 0.15
Copper (Cu), % 0 to 0.2
3.3 to 4.7
Iron (Fe), % 84.4 to 90.9
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 1.2
0 to 0.15
Molybdenum (Mo), % 0.85 to 1.2
0
Nickel (Ni), % 0 to 0.8
0
Niobium (Nb), % 0.020 to 0.1
0
Nitrogen (N), % 0.030 to 0.070
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.5
9.3 to 10.7
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0.15 to 0.3
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15