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AWS E90C-D2 vs. AWS ER80S-Ni1

Both AWS E90C-D2 and AWS ER80S-Ni1 are iron alloys. Both are furnished in the as-welded condition. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is AWS E90C-D2 and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 19
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 690
630
Tensile Strength: Yield (Proof), MPa 620
530

Thermal Properties

Latent Heat of Fusion, J/g 250
260
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 49
41
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
2.7
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.6
Embodied Energy, MJ/kg 21
21
Embodied Water, L/kg 49
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
160
Resilience: Unit (Modulus of Resilience), kJ/m3 1010
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25
22
Strength to Weight: Bending, points 22
21
Thermal Diffusivity, mm2/s 13
11
Thermal Shock Resistance, points 20
19

Alloy Composition

Carbon (C), % 0 to 0.12
0 to 0.12
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.35
0 to 0.35
Iron (Fe), % 95.5 to 98.6
95.3 to 98.8
Manganese (Mn), % 1.0 to 1.9
0 to 1.3
Molybdenum (Mo), % 0.4 to 0.6
0 to 0.35
Nickel (Ni), % 0
0.8 to 1.1
Phosphorus (P), % 0 to 0.025
0 to 0.025
Silicon (Si), % 0 to 0.9
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0 to 0.025
Vanadium (V), % 0 to 0.030
0 to 0.050
Residuals, % 0
0 to 0.5