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AWS ENiCrMo-4 vs. 5457 Aluminum

AWS ENiCrMo-4 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ENiCrMo-4 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 28
6.0 to 22
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 84
26
Tensile Strength: Ultimate (UTS), MPa 790
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Melting Completion (Liquidus), °C 1590
660
Melting Onset (Solidus), °C 1530
630
Specific Heat Capacity, J/kg-K 410
900
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 13
8.4
Embodied Energy, MJ/kg 170
160
Embodied Water, L/kg 280
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24
13 to 21
Strength to Weight: Bending, points 21
21 to 28
Thermal Shock Resistance, points 22
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 14.5 to 16.5
0
Cobalt (Co), % 0 to 2.5
0
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 4.0 to 7.0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 15 to 17
0
Nickel (Ni), % 49.9 to 63.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.2
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 3.0 to 4.5
0
Vanadium (V), % 0 to 0.35
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1