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AWS ENiCu-7 vs. 5042 Aluminum

AWS ENiCu-7 belongs to the nickel alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ENiCu-7 and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 34
1.1 to 3.4
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Tensile Strength: Ultimate (UTS), MPa 550
340 to 360

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1270
640
Melting Onset (Solidus), °C 1230
570
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 21
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 17
35 to 37
Strength to Weight: Bending, points 17
40 to 42
Thermal Diffusivity, mm2/s 5.5
53
Thermal Shock Resistance, points 18
15 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.75
94.2 to 96.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 20.6 to 38
0 to 0.15
Iron (Fe), % 0 to 2.5
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 4.0
0.2 to 0.5
Nickel (Ni), % 62 to 69
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 1.5
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 1.0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15