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AWS ER100S-1 vs. 333.0 Aluminum

AWS ER100S-1 belongs to the iron alloys classification, while 333.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER100S-1 and the bottom bar is 333.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 18
1.0 to 2.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 770
230 to 280
Tensile Strength: Yield (Proof), MPa 700
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 250
520
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 49
100 to 140
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
26 to 35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
83 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 3.6
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.8
7.6
Embodied Energy, MJ/kg 24
140
Embodied Water, L/kg 54
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
2.1 to 4.6
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
120 to 290
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 27
22 to 27
Strength to Weight: Bending, points 24
29 to 34
Thermal Diffusivity, mm2/s 13
42 to 57
Thermal Shock Resistance, points 23
11 to 13

Alloy Composition

Aluminum (Al), % 0 to 0.1
81.8 to 89
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.25
3.0 to 4.0
Iron (Fe), % 93.5 to 96.9
0 to 1.0
Magnesium (Mg), % 0
0.050 to 0.5
Manganese (Mn), % 1.3 to 1.8
0 to 0.5
Molybdenum (Mo), % 0.25 to 0.55
0
Nickel (Ni), % 1.4 to 2.1
0 to 0.5
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.2 to 0.55
8.0 to 10
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0 to 0.1
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0
0 to 0.5