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AWS ER100S-1 vs. 852.0 Aluminum

AWS ER100S-1 belongs to the iron alloys classification, while 852.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER100S-1 and the bottom bar is 852.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 18
3.4
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 770
200
Tensile Strength: Yield (Proof), MPa 700
150

Thermal Properties

Latent Heat of Fusion, J/g 250
370
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
210
Specific Heat Capacity, J/kg-K 470
840
Thermal Conductivity, W/m-K 49
180
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
45
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 3.6
15
Density, g/cm3 7.8
3.2
Embodied Carbon, kg CO2/kg material 1.8
8.5
Embodied Energy, MJ/kg 24
160
Embodied Water, L/kg 54
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
6.2
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
160
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 24
43
Strength to Weight: Axial, points 27
17
Strength to Weight: Bending, points 24
24
Thermal Diffusivity, mm2/s 13
65
Thermal Shock Resistance, points 23
8.7

Alloy Composition

Aluminum (Al), % 0 to 0.1
86.6 to 91.3
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.25
1.7 to 2.3
Iron (Fe), % 93.5 to 96.9
0 to 0.7
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 1.3 to 1.8
0 to 0.1
Molybdenum (Mo), % 0.25 to 0.55
0
Nickel (Ni), % 1.4 to 2.1
0.9 to 1.5
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.2 to 0.55
0 to 0.4
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0 to 0.1
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0
0 to 0.3