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AWS ER100S-1 vs. AISI 204 Stainless Steel

Both AWS ER100S-1 and AISI 204 stainless steel are iron alloys. They have 77% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AWS ER100S-1 and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 18
23 to 39
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
77
Tensile Strength: Ultimate (UTS), MPa 770
730 to 1100
Tensile Strength: Yield (Proof), MPa 700
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Melting Completion (Liquidus), °C 1460
1410
Melting Onset (Solidus), °C 1410
1370
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 49
15
Thermal Expansion, µm/m-K 13
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 3.6
10
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.8
2.4
Embodied Energy, MJ/kg 24
35
Embodied Water, L/kg 54
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 27
27 to 40
Strength to Weight: Bending, points 24
24 to 31
Thermal Diffusivity, mm2/s 13
4.1
Thermal Shock Resistance, points 23
16 to 24

Alloy Composition

Aluminum (Al), % 0 to 0.1
0
Carbon (C), % 0 to 0.080
0 to 0.030
Chromium (Cr), % 0 to 0.3
15 to 17
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 93.5 to 96.9
69.6 to 76.4
Manganese (Mn), % 1.3 to 1.8
7.0 to 9.0
Molybdenum (Mo), % 0.25 to 0.55
0
Nickel (Ni), % 1.4 to 2.1
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0 to 0.010
0 to 0.040
Silicon (Si), % 0.2 to 0.55
0 to 1.0
Sulfur (S), % 0 to 0.010
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.050
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0