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AWS ER120S-1 vs. AWS ER90S-D2

Both AWS ER120S-1 and AWS ER90S-D2 are iron alloys. Both are furnished in the as-welded condition. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 17
19
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Tensile Strength: Ultimate (UTS), MPa 930
710
Tensile Strength: Yield (Proof), MPa 830
600

Thermal Properties

Latent Heat of Fusion, J/g 260
260
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 46
47
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
2.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.6
Embodied Energy, MJ/kg 25
21
Embodied Water, L/kg 56
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
130
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
980
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 33
25
Strength to Weight: Bending, points 27
23
Thermal Diffusivity, mm2/s 13
13
Thermal Shock Resistance, points 27
21

Alloy Composition

Aluminum (Al), % 0 to 0.1
0
Carbon (C), % 0 to 0.1
0.070 to 0.12
Chromium (Cr), % 0 to 0.6
0
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 92.4 to 96.1
95.2 to 97.4
Manganese (Mn), % 1.4 to 1.8
1.6 to 2.1
Molybdenum (Mo), % 0.3 to 0.65
0.4 to 0.6
Nickel (Ni), % 2.0 to 2.8
0 to 0.15
Phosphorus (P), % 0 to 0.010
0 to 0.025
Silicon (Si), % 0.25 to 0.6
0.5 to 0.8
Sulfur (S), % 0 to 0.010
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.030
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0
0 to 0.5