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AWS ER120S-1 vs. C355.0 Aluminum

AWS ER120S-1 belongs to the iron alloys classification, while C355.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is C355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 17
2.7 to 3.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 930
290 to 310
Tensile Strength: Yield (Proof), MPa 830
200 to 230

Thermal Properties

Latent Heat of Fusion, J/g 260
470
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 46
150
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
39
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
130

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.0
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 56
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
7.5 to 9.8
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
290 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 33
30 to 32
Strength to Weight: Bending, points 27
36 to 37
Thermal Diffusivity, mm2/s 13
60
Thermal Shock Resistance, points 27
13 to 14

Alloy Composition

Aluminum (Al), % 0 to 0.1
91.7 to 94.1
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0 to 0.6
0
Copper (Cu), % 0 to 0.25
1.0 to 1.5
Iron (Fe), % 92.4 to 96.1
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 1.4 to 1.8
0 to 0.1
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.25 to 0.6
4.5 to 5.5
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0 to 0.1
0 to 0.2
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0
0 to 0.15