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AWS ER120S-1 vs. Nickel 825

AWS ER120S-1 belongs to the iron alloys classification, while nickel 825 belongs to the nickel alloys. They have a modest 34% of their average alloy composition in common, which, by itself, doesn't mean much. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 17
34
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
78
Tensile Strength: Ultimate (UTS), MPa 930
650
Tensile Strength: Yield (Proof), MPa 830
260

Thermal Properties

Latent Heat of Fusion, J/g 260
300
Melting Completion (Liquidus), °C 1460
1400
Melting Onset (Solidus), °C 1410
1370
Specific Heat Capacity, J/kg-K 470
460
Thermal Conductivity, W/m-K 46
11
Thermal Expansion, µm/m-K 13
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
41
Density, g/cm3 7.8
8.2
Embodied Carbon, kg CO2/kg material 1.9
7.2
Embodied Energy, MJ/kg 25
100
Embodied Water, L/kg 56
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
180
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
170
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 33
22
Strength to Weight: Bending, points 27
20
Thermal Diffusivity, mm2/s 13
2.9
Thermal Shock Resistance, points 27
17

Alloy Composition

Aluminum (Al), % 0 to 0.1
0 to 0.2
Carbon (C), % 0 to 0.1
0 to 0.050
Chromium (Cr), % 0 to 0.6
19.5 to 23.5
Copper (Cu), % 0 to 0.25
1.5 to 3.0
Iron (Fe), % 92.4 to 96.1
22 to 37.9
Manganese (Mn), % 1.4 to 1.8
0 to 1.0
Molybdenum (Mo), % 0.3 to 0.65
2.5 to 3.5
Nickel (Ni), % 2.0 to 2.8
38 to 46
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.25 to 0.6
0 to 0.050
Sulfur (S), % 0 to 0.010
0 to 0.030
Titanium (Ti), % 0 to 0.1
0.6 to 1.2
Vanadium (V), % 0 to 0.030
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0