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AWS ER120S-1 vs. SAE-AISI 1005 Steel

Both AWS ER120S-1 and SAE-AISI 1005 steel are iron alloys. They have a moderately high 94% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is SAE-AISI 1005 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 17
23
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Tensile Strength: Ultimate (UTS), MPa 930
330
Tensile Strength: Yield (Proof), MPa 830
260

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1460
1470
Melting Onset (Solidus), °C 1410
1430
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 46
53
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.9
1.4
Embodied Energy, MJ/kg 25
18
Embodied Water, L/kg 56
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
70
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
180
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 33
12
Strength to Weight: Bending, points 27
13
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 27
10

Alloy Composition

Aluminum (Al), % 0 to 0.1
0
Carbon (C), % 0 to 0.1
0 to 0.060
Chromium (Cr), % 0 to 0.6
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 92.4 to 96.1
99.5 to 100
Manganese (Mn), % 1.4 to 1.8
0 to 0.35
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0
Phosphorus (P), % 0 to 0.010
0 to 0.040
Silicon (Si), % 0.25 to 0.6
0
Sulfur (S), % 0 to 0.010
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.030
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0