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AWS ER120S-1 vs. SAE-AISI 1080 Steel

Both AWS ER120S-1 and SAE-AISI 1080 steel are iron alloys. They have a very high 95% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 17
11
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 930
770 to 870
Tensile Strength: Yield (Proof), MPa 830
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 46
51
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
11

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.4
Embodied Energy, MJ/kg 25
19
Embodied Water, L/kg 56
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
610 to 920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 33
27 to 31
Strength to Weight: Bending, points 27
24 to 26
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 27
25 to 29

Alloy Composition

Aluminum (Al), % 0 to 0.1
0
Carbon (C), % 0 to 0.1
0.75 to 0.88
Chromium (Cr), % 0 to 0.6
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 92.4 to 96.1
98.1 to 98.7
Manganese (Mn), % 1.4 to 1.8
0.6 to 0.9
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0
Phosphorus (P), % 0 to 0.010
0 to 0.040
Silicon (Si), % 0.25 to 0.6
0
Sulfur (S), % 0 to 0.010
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.030
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0