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AWS ER120S-1 vs. SAE-AISI 52100 Steel

Both AWS ER120S-1 and SAE-AISI 52100 steel are iron alloys. They have a very high 95% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is SAE-AISI 52100 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 17
10 to 20
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 930
590 to 2010
Tensile Strength: Yield (Proof), MPa 830
360 to 560

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 46
47
Thermal Expansion, µm/m-K 13
12 to 13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.5
Embodied Energy, MJ/kg 25
20
Embodied Water, L/kg 56
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
54 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
350 to 840
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 33
21 to 72
Strength to Weight: Bending, points 27
20 to 45
Thermal Diffusivity, mm2/s 13
13
Thermal Shock Resistance, points 27
19 to 61

Alloy Composition

Aluminum (Al), % 0 to 0.1
0
Carbon (C), % 0 to 0.1
0.93 to 1.1
Chromium (Cr), % 0 to 0.6
1.4 to 1.6
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 92.4 to 96.1
96.5 to 97.3
Manganese (Mn), % 1.4 to 1.8
0.25 to 0.45
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0
Phosphorus (P), % 0 to 0.010
0 to 0.025
Silicon (Si), % 0.25 to 0.6
0.15 to 0.35
Sulfur (S), % 0 to 0.010
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.030
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0