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AWS ER80S-B2 vs. 2095 Aluminum

AWS ER80S-B2 belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B2 and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 21
8.5
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 620
700
Tensile Strength: Yield (Proof), MPa 540
610

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
540
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 40
130
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 3.0
31
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.6
8.6
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 54
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
57
Resilience: Unit (Modulus of Resilience), kJ/m3 760
2640
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 22
65
Strength to Weight: Bending, points 21
59
Thermal Diffusivity, mm2/s 11
49
Thermal Shock Resistance, points 18
31

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 1.2 to 1.5
0
Copper (Cu), % 0 to 0.35
3.9 to 4.6
Iron (Fe), % 95.2 to 97.5
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.4 to 0.7
0 to 0.25
Molybdenum (Mo), % 0.4 to 0.65
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15