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AWS ER80S-B2 vs. 6063A Aluminum

AWS ER80S-B2 belongs to the iron alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B2 and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 21
6.7 to 18
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 620
130 to 260
Tensile Strength: Yield (Proof), MPa 540
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 40
200
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 3.0
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.6
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 54
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 760
22 to 280
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22
13 to 26
Strength to Weight: Bending, points 21
21 to 33
Thermal Diffusivity, mm2/s 11
83
Thermal Shock Resistance, points 18
5.6 to 11

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 1.2 to 1.5
0 to 0.050
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 95.2 to 97.5
0.15 to 0.35
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0.4 to 0.7
0 to 0.15
Molybdenum (Mo), % 0.4 to 0.65
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
0.3 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15