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AWS ER80S-B2 vs. A357.0 Aluminum

AWS ER80S-B2 belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B2 and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 21
3.7
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 620
350
Tensile Strength: Yield (Proof), MPa 540
270

Thermal Properties

Latent Heat of Fusion, J/g 260
500
Melting Completion (Liquidus), °C 1460
610
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 40
160
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
140

Otherwise Unclassified Properties

Base Metal Price, % relative 3.0
12
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.6
8.2
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 54
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
12
Resilience: Unit (Modulus of Resilience), kJ/m3 760
520
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 22
38
Strength to Weight: Bending, points 21
43
Thermal Diffusivity, mm2/s 11
68
Thermal Shock Resistance, points 18
17

Alloy Composition

Aluminum (Al), % 0
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 1.2 to 1.5
0
Copper (Cu), % 0 to 0.35
0 to 0.2
Iron (Fe), % 95.2 to 97.5
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0.4 to 0.7
0 to 0.1
Molybdenum (Mo), % 0.4 to 0.65
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
6.5 to 7.5
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15