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AWS ER80S-B2 vs. A535.0 Aluminum

AWS ER80S-B2 belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B2 and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 21
9.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Tensile Strength: Ultimate (UTS), MPa 620
250
Tensile Strength: Yield (Proof), MPa 540
120

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 40
100
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
79

Otherwise Unclassified Properties

Base Metal Price, % relative 3.0
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.6
9.3
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 54
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
19
Resilience: Unit (Modulus of Resilience), kJ/m3 760
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 22
26
Strength to Weight: Bending, points 21
33
Thermal Diffusivity, mm2/s 11
42
Thermal Shock Resistance, points 18
11

Alloy Composition

Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 1.2 to 1.5
0
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 95.2 to 97.5
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.4 to 0.7
0.1 to 0.25
Molybdenum (Mo), % 0.4 to 0.65
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
0 to 0.2
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15