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AWS ER80S-B3L vs. 3102 Aluminum

AWS ER80S-B3L belongs to the iron alloys classification, while 3102 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B3L and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 19
23 to 28
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Tensile Strength: Ultimate (UTS), MPa 630
92 to 100
Tensile Strength: Yield (Proof), MPa 530
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
230
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
56
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
190

Otherwise Unclassified Properties

Base Metal Price, % relative 4.1
9.0
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.8
8.2
Embodied Energy, MJ/kg 23
150
Embodied Water, L/kg 60
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 730
5.8 to 8.3
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22
9.4 to 10
Strength to Weight: Bending, points 21
17 to 18
Thermal Diffusivity, mm2/s 11
92
Thermal Shock Resistance, points 18
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 0
97.9 to 99.95
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 2.3 to 2.7
0
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 93.6 to 96
0 to 0.7
Manganese (Mn), % 0.4 to 0.7
0.050 to 0.4
Molybdenum (Mo), % 0.9 to 1.2
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
0 to 0.4
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15