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AWS ER80S-B6 vs. A444.0 Aluminum

AWS ER80S-B6 belongs to the iron alloys classification, while A444.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-B6 and the bottom bar is A444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 19
18
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Tensile Strength: Ultimate (UTS), MPa 620
160
Tensile Strength: Yield (Proof), MPa 540
66

Thermal Properties

Latent Heat of Fusion, J/g 260
500
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 40
160
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.2
41
Electrical Conductivity: Equal Weight (Specific), % IACS 9.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 4.7
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.8
7.9
Embodied Energy, MJ/kg 24
150
Embodied Water, L/kg 71
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
24
Resilience: Unit (Modulus of Resilience), kJ/m3 750
31
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 22
17
Strength to Weight: Bending, points 21
25
Thermal Diffusivity, mm2/s 11
68
Thermal Shock Resistance, points 18
7.3

Alloy Composition

Aluminum (Al), % 0
91.6 to 93.5
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 4.5 to 6.0
0
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 90.6 to 94.7
0 to 0.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.4 to 0.7
0 to 0.1
Molybdenum (Mo), % 0.45 to 0.65
0
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
6.5 to 7.5
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15