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AWS ER80S-D2 vs. S42035 Stainless Steel

Both AWS ER80S-D2 and S42035 stainless steel are iron alloys. They have 83% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is AWS ER80S-D2 and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 19
18
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
77
Tensile Strength: Ultimate (UTS), MPa 620
630
Tensile Strength: Yield (Proof), MPa 540
430

Thermal Properties

Latent Heat of Fusion, J/g 260
280
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
27
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
2.4
Embodied Energy, MJ/kg 21
34
Embodied Water, L/kg 50
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
100
Resilience: Unit (Modulus of Resilience), kJ/m3 770
460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 22
22
Strength to Weight: Bending, points 21
21
Thermal Diffusivity, mm2/s 13
7.2
Thermal Shock Resistance, points 18
22

Alloy Composition

Carbon (C), % 0.070 to 0.12
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 95.2 to 97.4
78.1 to 85
Manganese (Mn), % 1.6 to 2.1
0 to 1.0
Molybdenum (Mo), % 0.4 to 0.6
0.2 to 1.2
Nickel (Ni), % 0 to 0.15
1.0 to 2.5
Phosphorus (P), % 0 to 0.025
0 to 0.045
Silicon (Si), % 0.5 to 0.8
0 to 1.0
Sulfur (S), % 0 to 0.025
0 to 0.030
Titanium (Ti), % 0
0.3 to 0.5
Residuals, % 0 to 0.5
0