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AWS ER80S-D2 vs. Zamak 3

AWS ER80S-D2 belongs to the iron alloys classification, while Zamak 3 belongs to the zinc alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is AWS ER80S-D2 and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
86
Elongation at Break, % 19
11
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 73
33
Tensile Strength: Ultimate (UTS), MPa 620
280
Tensile Strength: Yield (Proof), MPa 540
210

Thermal Properties

Latent Heat of Fusion, J/g 260
120
Melting Completion (Liquidus), °C 1450
390
Melting Onset (Solidus), °C 1410
380
Specific Heat Capacity, J/kg-K 470
410
Thermal Conductivity, W/m-K 47
110
Thermal Expansion, µm/m-K 13
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
38

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
11
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 1.6
3.0
Embodied Energy, MJ/kg 21
57
Embodied Water, L/kg 50
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
28
Resilience: Unit (Modulus of Resilience), kJ/m3 770
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 24
23
Strength to Weight: Axial, points 22
12
Strength to Weight: Bending, points 21
15
Thermal Diffusivity, mm2/s 13
43
Thermal Shock Resistance, points 18
8.6

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.070 to 0.12
0
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 95.2 to 97.4
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 1.6 to 2.1
0
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0 to 0.020
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.5 to 0.8
0 to 0.030
Sulfur (S), % 0 to 0.025
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
95.3 to 96.5
Residuals, % 0 to 0.5
0