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AWS ER80S-Ni1 vs. 2618 Aluminum

AWS ER80S-Ni1 belongs to the iron alloys classification, while 2618 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-Ni1 and the bottom bar is 2618 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 27
5.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 630
420
Tensile Strength: Yield (Proof), MPa 530
350

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 41
160
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
37
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.7
11
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.6
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 49
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
23
Resilience: Unit (Modulus of Resilience), kJ/m3 740
850
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 22
40
Strength to Weight: Bending, points 21
42
Thermal Diffusivity, mm2/s 11
62
Thermal Shock Resistance, points 19
19

Alloy Composition

Aluminum (Al), % 0
92.4 to 94.9
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.35
1.9 to 2.7
Iron (Fe), % 95.3 to 98.8
0.9 to 1.3
Magnesium (Mg), % 0
1.3 to 1.8
Manganese (Mn), % 0 to 1.3
0
Molybdenum (Mo), % 0 to 0.35
0
Nickel (Ni), % 0.8 to 1.1
0.9 to 1.2
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.8
0.1 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.040 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15