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AWS ER80S-Ni1 vs. 3203 Aluminum

AWS ER80S-Ni1 belongs to the iron alloys classification, while 3203 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-Ni1 and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 27
4.5 to 29
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 630
110 to 200
Tensile Strength: Yield (Proof), MPa 530
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
170
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
43
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
140

Otherwise Unclassified Properties

Base Metal Price, % relative 2.7
9.0
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.6
8.1
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 49
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
8.0 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 740
11 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22
11 to 20
Strength to Weight: Bending, points 21
19 to 28
Thermal Diffusivity, mm2/s 11
70
Thermal Shock Resistance, points 19
4.9 to 8.8

Alloy Composition

Aluminum (Al), % 0
96.9 to 99
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.35
0 to 0.050
Iron (Fe), % 95.3 to 98.8
0 to 0.7
Manganese (Mn), % 0 to 1.3
1.0 to 1.5
Molybdenum (Mo), % 0 to 0.35
0
Nickel (Ni), % 0.8 to 1.1
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.8
0 to 0.6
Sulfur (S), % 0 to 0.025
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15