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AWS ER80S-Ni1 vs. EN AC-46500 Aluminum

AWS ER80S-Ni1 belongs to the iron alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-Ni1 and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 27
1.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Tensile Strength: Ultimate (UTS), MPa 630
270
Tensile Strength: Yield (Proof), MPa 530
160

Thermal Properties

Latent Heat of Fusion, J/g 260
520
Melting Completion (Liquidus), °C 1450
610
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 41
100
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
81

Otherwise Unclassified Properties

Base Metal Price, % relative 2.7
10
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.6
7.6
Embodied Energy, MJ/kg 21
140
Embodied Water, L/kg 49
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 740
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 22
26
Strength to Weight: Bending, points 21
32
Thermal Diffusivity, mm2/s 11
41
Thermal Shock Resistance, points 19
12

Alloy Composition

Aluminum (Al), % 0
77.9 to 90
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 0 to 0.35
2.0 to 4.0
Iron (Fe), % 95.3 to 98.8
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0 to 1.3
0 to 0.55
Molybdenum (Mo), % 0 to 0.35
0
Nickel (Ni), % 0.8 to 1.1
0 to 0.55
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.8
8.0 to 11
Sulfur (S), % 0 to 0.025
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.25