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AWS ER80S-Ni1 vs. SAE-AISI 5145 Steel

Both AWS ER80S-Ni1 and SAE-AISI 5145 steel are iron alloys. They have a very high 98% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AWS ER80S-Ni1 and the bottom bar is SAE-AISI 5145 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 27
20
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Tensile Strength: Ultimate (UTS), MPa 630
560
Tensile Strength: Yield (Proof), MPa 530
370

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 41
47
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.7
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.4
Embodied Energy, MJ/kg 21
19
Embodied Water, L/kg 49
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
100
Resilience: Unit (Modulus of Resilience), kJ/m3 740
360
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 22
20
Strength to Weight: Bending, points 21
19
Thermal Diffusivity, mm2/s 11
13
Thermal Shock Resistance, points 19
17

Alloy Composition

Carbon (C), % 0 to 0.12
0.43 to 0.48
Chromium (Cr), % 0 to 0.15
0.7 to 0.9
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 95.3 to 98.8
97.3 to 98
Manganese (Mn), % 0 to 1.3
0.7 to 0.9
Molybdenum (Mo), % 0 to 0.35
0
Nickel (Ni), % 0.8 to 1.1
0
Phosphorus (P), % 0 to 0.025
0 to 0.035
Silicon (Si), % 0.4 to 0.8
0.15 to 0.35
Sulfur (S), % 0 to 0.025
0 to 0.040
Vanadium (V), % 0 to 0.050
0
Residuals, % 0 to 0.5
0