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AWS ER80S-Ni3 vs. AISI 409 Stainless Steel

Both AWS ER80S-Ni3 and AISI 409 stainless steel are iron alloys. They have 89% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AWS ER80S-Ni3 and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 27
24
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
75
Tensile Strength: Ultimate (UTS), MPa 630
420
Tensile Strength: Yield (Proof), MPa 530
200

Thermal Properties

Latent Heat of Fusion, J/g 260
270
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
25
Thermal Expansion, µm/m-K 13
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 4.0
6.5
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.7
2.0
Embodied Energy, MJ/kg 23
28
Embodied Water, L/kg 52
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
83
Resilience: Unit (Modulus of Resilience), kJ/m3 740
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 22
15
Strength to Weight: Bending, points 21
16
Thermal Diffusivity, mm2/s 14
6.7
Thermal Shock Resistance, points 19
15

Alloy Composition

Carbon (C), % 0 to 0.12
0 to 0.080
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 93.2 to 96.6
84.9 to 89.5
Manganese (Mn), % 0 to 1.3
0 to 1.0
Nickel (Ni), % 3.0 to 3.8
0 to 0.5
Phosphorus (P), % 0 to 0.025
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0 to 0.025
0 to 0.030
Titanium (Ti), % 0
0 to 0.75
Residuals, % 0 to 0.5
0