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AWS ER80S-Ni3 vs. AZ61A Magnesium

AWS ER80S-Ni3 belongs to the iron alloys classification, while AZ61A magnesium belongs to the magnesium alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER80S-Ni3 and the bottom bar is AZ61A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 27
11
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
17
Tensile Strength: Ultimate (UTS), MPa 630
280
Tensile Strength: Yield (Proof), MPa 530
170

Thermal Properties

Latent Heat of Fusion, J/g 260
350
Melting Completion (Liquidus), °C 1450
600
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
990
Thermal Conductivity, W/m-K 51
79
Thermal Expansion, µm/m-K 13
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
12
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
62

Otherwise Unclassified Properties

Base Metal Price, % relative 4.0
12
Density, g/cm3 7.8
1.7
Embodied Carbon, kg CO2/kg material 1.7
23
Embodied Energy, MJ/kg 23
160
Embodied Water, L/kg 52
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
27
Resilience: Unit (Modulus of Resilience), kJ/m3 740
310
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
69
Strength to Weight: Axial, points 22
46
Strength to Weight: Bending, points 21
56
Thermal Diffusivity, mm2/s 14
47
Thermal Shock Resistance, points 19
17

Alloy Composition

Aluminum (Al), % 0
5.5 to 7.2
Carbon (C), % 0 to 0.12
0
Copper (Cu), % 0 to 0.35
0 to 0.050
Iron (Fe), % 93.2 to 96.6
0 to 0.0050
Magnesium (Mg), % 0
90.3 to 93.9
Manganese (Mn), % 0 to 1.3
0.15 to 0.5
Nickel (Ni), % 3.0 to 3.8
0 to 0.0050
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.8
0 to 0.1
Sulfur (S), % 0 to 0.025
0
Zinc (Zn), % 0
0.4 to 1.5
Residuals, % 0
0 to 0.3