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AWS ER80S-Ni3 vs. SAE-AISI 9255 Steel

Both AWS ER80S-Ni3 and SAE-AISI 9255 steel are iron alloys. They have a very high 96% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AWS ER80S-Ni3 and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 27
21
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 630
680
Tensile Strength: Yield (Proof), MPa 530
390

Thermal Properties

Latent Heat of Fusion, J/g 260
280
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1410
1390
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
46
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 4.0
2.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.7
1.5
Embodied Energy, MJ/kg 23
20
Embodied Water, L/kg 52
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
120
Resilience: Unit (Modulus of Resilience), kJ/m3 740
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 22
24
Strength to Weight: Bending, points 21
22
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 19
21

Alloy Composition

Carbon (C), % 0 to 0.12
0.51 to 0.59
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 93.2 to 96.6
96.2 to 97
Manganese (Mn), % 0 to 1.3
0.7 to 1.0
Nickel (Ni), % 3.0 to 3.8
0
Phosphorus (P), % 0 to 0.025
0 to 0.035
Silicon (Si), % 0.4 to 0.8
1.8 to 2.2
Sulfur (S), % 0 to 0.025
0 to 0.040
Residuals, % 0 to 0.5
0