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AWS ER90S-B3 vs. B535.0 Aluminum

AWS ER90S-B3 belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-B3 and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 19
10
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Tensile Strength: Ultimate (UTS), MPa 690
260
Tensile Strength: Yield (Proof), MPa 620
130

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 40
96
Thermal Expansion, µm/m-K 13
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
82

Otherwise Unclassified Properties

Base Metal Price, % relative 4.1
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.8
9.4
Embodied Energy, MJ/kg 24
160
Embodied Water, L/kg 60
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
22
Resilience: Unit (Modulus of Resilience), kJ/m3 1000
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 25
28
Strength to Weight: Bending, points 22
35
Thermal Diffusivity, mm2/s 11
40
Thermal Shock Resistance, points 20
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 2.3 to 2.7
0
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 93.5 to 95.9
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.4 to 0.7
0 to 0.050
Molybdenum (Mo), % 0.9 to 1.2
0
Nickel (Ni), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.4 to 0.7
0 to 0.15
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15