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AWS ER90S-B9 vs. 5056 Aluminum

AWS ER90S-B9 belongs to the iron alloys classification, while 5056 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-B9 and the bottom bar is 5056 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 18
4.9 to 31
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
25
Tensile Strength: Ultimate (UTS), MPa 690
290 to 460
Tensile Strength: Yield (Proof), MPa 470
150 to 410

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 25
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
29
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
99

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.6
9.0
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 91
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
12 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 570
170 to 1220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 25
30 to 48
Strength to Weight: Bending, points 22
36 to 50
Thermal Diffusivity, mm2/s 6.9
53
Thermal Shock Resistance, points 19
13 to 20

Alloy Composition

Aluminum (Al), % 0 to 0.040
93 to 95.4
Carbon (C), % 0.070 to 0.13
0
Chromium (Cr), % 8.0 to 10.5
0.050 to 0.2
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 84.4 to 90.7
0 to 0.4
Magnesium (Mg), % 0
4.5 to 5.6
Manganese (Mn), % 0 to 1.2
0.050 to 0.2
Molybdenum (Mo), % 0.85 to 1.2
0
Nickel (Ni), % 0 to 0.8
0
Niobium (Nb), % 0.020 to 0.1
0
Nitrogen (N), % 0.030 to 0.070
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.15 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.010
0
Vanadium (V), % 0.15 to 0.3
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15