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AWS ER90S-B9 vs. EN AC-45400 Aluminum

AWS ER90S-B9 belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-B9 and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 18
6.7
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 690
260
Tensile Strength: Yield (Proof), MPa 470
130

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
560
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 25
140
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
95

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.6
7.8
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 91
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
14
Resilience: Unit (Modulus of Resilience), kJ/m3 570
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 25
25
Strength to Weight: Bending, points 22
32
Thermal Diffusivity, mm2/s 6.9
54
Thermal Shock Resistance, points 19
12

Alloy Composition

Aluminum (Al), % 0 to 0.040
88.4 to 92.9
Carbon (C), % 0.070 to 0.13
0
Chromium (Cr), % 8.0 to 10.5
0
Copper (Cu), % 0 to 0.2
2.6 to 3.6
Iron (Fe), % 84.4 to 90.7
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.2
0 to 0.55
Molybdenum (Mo), % 0.85 to 1.2
0
Nickel (Ni), % 0 to 0.8
0 to 0.1
Niobium (Nb), % 0.020 to 0.1
0
Nitrogen (N), % 0.030 to 0.070
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.15 to 0.5
4.5 to 6.0
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0.15 to 0.3
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15