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AWS ER90S-D2 vs. 3003 Aluminum

AWS ER90S-D2 belongs to the iron alloys classification, while 3003 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 19
1.1 to 28
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 710
110 to 240
Tensile Strength: Yield (Proof), MPa 600
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 47
180
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
44
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.6
8.1
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 50
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 980
11 to 300
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 25
11 to 24
Strength to Weight: Bending, points 23
18 to 30
Thermal Diffusivity, mm2/s 13
71
Thermal Shock Resistance, points 21
4.7 to 10

Alloy Composition

Aluminum (Al), % 0
96.8 to 99
Carbon (C), % 0.070 to 0.12
0
Copper (Cu), % 0 to 0.5
0.050 to 0.2
Iron (Fe), % 95.2 to 97.4
0 to 0.7
Manganese (Mn), % 1.6 to 2.1
1.0 to 1.5
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.5 to 0.8
0 to 0.6
Sulfur (S), % 0 to 0.025
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15