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AWS ER90S-D2 vs. 535.0 Aluminum

AWS ER90S-D2 belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 19
10
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Tensile Strength: Ultimate (UTS), MPa 710
270
Tensile Strength: Yield (Proof), MPa 600
140

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 47
100
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
79

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.6
9.4
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 50
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
24
Resilience: Unit (Modulus of Resilience), kJ/m3 980
150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 25
28
Strength to Weight: Bending, points 23
35
Thermal Diffusivity, mm2/s 13
42
Thermal Shock Resistance, points 21
12

Alloy Composition

Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0.070 to 0.12
0
Copper (Cu), % 0 to 0.5
0 to 0.050
Iron (Fe), % 95.2 to 97.4
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 1.6 to 2.1
0.1 to 0.25
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.5 to 0.8
0 to 0.15
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15