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AWS ER90S-D2 vs. 7003 Aluminum

AWS ER90S-D2 belongs to the iron alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 19
11
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 710
350 to 390
Tensile Strength: Yield (Proof), MPa 600
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 260
380
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 47
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.6
8.1
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 50
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
37 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 980
630 to 710
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 25
33 to 37
Strength to Weight: Bending, points 23
37 to 40
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 21
15 to 17

Alloy Composition

Aluminum (Al), % 0
90.6 to 94.5
Carbon (C), % 0.070 to 0.12
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 95.2 to 97.4
0 to 0.35
Magnesium (Mg), % 0
0.5 to 1.0
Manganese (Mn), % 1.6 to 2.1
0 to 0.3
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.5 to 0.8
0 to 0.3
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
5.0 to 6.5
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15