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AWS ER90S-D2 vs. AWS ER100S-1

Both AWS ER90S-D2 and AWS ER100S-1 are iron alloys. Both are furnished in the as-welded condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 19
18
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Tensile Strength: Ultimate (UTS), MPa 710
770
Tensile Strength: Yield (Proof), MPa 600
700

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
49
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
3.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.8
Embodied Energy, MJ/kg 21
24
Embodied Water, L/kg 50
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
130
Resilience: Unit (Modulus of Resilience), kJ/m3 980
1290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25
27
Strength to Weight: Bending, points 23
24
Thermal Diffusivity, mm2/s 13
13
Thermal Shock Resistance, points 21
23

Alloy Composition

Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 0.070 to 0.12
0 to 0.080
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 95.2 to 97.4
93.5 to 96.9
Manganese (Mn), % 1.6 to 2.1
1.3 to 1.8
Molybdenum (Mo), % 0.4 to 0.6
0.25 to 0.55
Nickel (Ni), % 0 to 0.15
1.4 to 2.1
Phosphorus (P), % 0 to 0.025
0 to 0.010
Silicon (Si), % 0.5 to 0.8
0.2 to 0.55
Sulfur (S), % 0 to 0.025
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5