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AWS ER90S-D2 vs. AWS ER80S-Ni3

Both AWS ER90S-D2 and AWS ER80S-Ni3 are iron alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 19
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 710
630
Tensile Strength: Yield (Proof), MPa 600
530

Thermal Properties

Latent Heat of Fusion, J/g 260
260
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
51
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
4.0
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.7
Embodied Energy, MJ/kg 21
23
Embodied Water, L/kg 50
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
160
Resilience: Unit (Modulus of Resilience), kJ/m3 980
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25
22
Strength to Weight: Bending, points 23
21
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 21
19

Alloy Composition

Carbon (C), % 0.070 to 0.12
0 to 0.12
Copper (Cu), % 0 to 0.5
0 to 0.35
Iron (Fe), % 95.2 to 97.4
93.2 to 96.6
Manganese (Mn), % 1.6 to 2.1
0 to 1.3
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
3.0 to 3.8
Phosphorus (P), % 0 to 0.025
0 to 0.025
Silicon (Si), % 0.5 to 0.8
0.4 to 0.8
Sulfur (S), % 0 to 0.025
0 to 0.025
Residuals, % 0
0 to 0.5