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AWS ER90S-D2 vs. SAE-AISI 1045 Steel

Both AWS ER90S-D2 and SAE-AISI 1045 steel are iron alloys. They have a very high 97% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is SAE-AISI 1045 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 19
13 to 18
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 710
620 to 680
Tensile Strength: Yield (Proof), MPa 600
330 to 580

Thermal Properties

Latent Heat of Fusion, J/g 260
250
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
51
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.4
Embodied Energy, MJ/kg 21
18
Embodied Water, L/kg 50
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
84 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 980
300 to 900
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25
22 to 24
Strength to Weight: Bending, points 23
21 to 22
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 21
20 to 22

Alloy Composition

Carbon (C), % 0.070 to 0.12
0.43 to 0.5
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 95.2 to 97.4
98.5 to 99
Manganese (Mn), % 1.6 to 2.1
0.6 to 0.9
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0 to 0.025
0 to 0.040
Silicon (Si), % 0.5 to 0.8
0
Sulfur (S), % 0 to 0.025
0 to 0.050
Residuals, % 0 to 0.5
0