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AWS ER90S-D2 vs. SAE-AISI D3 Steel

Both AWS ER90S-D2 and SAE-AISI D3 steel are iron alloys. They have 85% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AWS ER90S-D2 and the bottom bar is SAE-AISI D3 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 19
9.8 to 15
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
74
Tensile Strength: Ultimate (UTS), MPa 710
770 to 2050
Tensile Strength: Yield (Proof), MPa 600
480 to 1550

Thermal Properties

Latent Heat of Fusion, J/g 260
270
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1410
1390
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
31
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
8.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.6
3.2
Embodied Energy, MJ/kg 21
48
Embodied Water, L/kg 50
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
97 to 180
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 25
28 to 74
Strength to Weight: Bending, points 23
24 to 47
Thermal Diffusivity, mm2/s 13
8.3
Thermal Shock Resistance, points 21
23 to 63

Alloy Composition

Carbon (C), % 0.070 to 0.12
2.0 to 2.4
Chromium (Cr), % 0
11 to 13.5
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 95.2 to 97.4
80.3 to 87
Manganese (Mn), % 1.6 to 2.1
0 to 0.6
Molybdenum (Mo), % 0.4 to 0.6
0
Nickel (Ni), % 0 to 0.15
0 to 0.3
Phosphorus (P), % 0 to 0.025
0 to 0.030
Silicon (Si), % 0.5 to 0.8
0 to 0.6
Sulfur (S), % 0 to 0.025
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0
Residuals, % 0 to 0.5
0