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AWS ERNiCr-3 vs. 1235 Aluminum

AWS ERNiCr-3 belongs to the nickel alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCr-3 and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 34
28 to 34
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 630
80 to 84

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
640
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 8.4
2.7
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 280
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 21
8.2 to 8.6
Strength to Weight: Bending, points 19
15 to 16
Thermal Shock Resistance, points 18
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18 to 22
0
Cobalt (Co), % 0 to 0.12
0
Copper (Cu), % 0 to 0.5
0 to 0.050
Iron (Fe), % 0 to 3.0
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 2.5 to 3.5
0 to 0.050
Nickel (Ni), % 67 to 77.5
0
Niobium (Nb), % 2.0 to 3.0
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.65
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.75
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 0.5
0