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AWS ERNiCr-3 vs. 204.0 Aluminum

AWS ERNiCr-3 belongs to the nickel alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCr-3 and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 34
5.7 to 7.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 630
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1330
580
Specific Heat Capacity, J/kg-K 460
880
Thermal Expansion, µm/m-K 13
19

Otherwise Unclassified Properties

Base Metal Price, % relative 70
11
Density, g/cm3 8.4
3.0
Embodied Carbon, kg CO2/kg material 11
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 280
1150

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 21
21 to 31
Strength to Weight: Bending, points 19
28 to 36
Thermal Shock Resistance, points 18
12 to 18

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18 to 22
0
Cobalt (Co), % 0 to 0.12
0
Copper (Cu), % 0 to 0.5
4.2 to 5.0
Iron (Fe), % 0 to 3.0
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 2.5 to 3.5
0 to 0.1
Nickel (Ni), % 67 to 77.5
0 to 0.050
Niobium (Nb), % 2.0 to 3.0
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.75
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15