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AWS ERNiCrCoMo-1 vs. 5040 Aluminum

AWS ERNiCrCoMo-1 belongs to the nickel alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrCoMo-1 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 28
5.7 to 6.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 81
26
Tensile Strength: Ultimate (UTS), MPa 710
240 to 260

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Melting Completion (Liquidus), °C 1420
650
Melting Onset (Solidus), °C 1370
600
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 13
160
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
41
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
130

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 350
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 23
24 to 26
Strength to Weight: Bending, points 21
31 to 32
Thermal Diffusivity, mm2/s 3.5
64
Thermal Shock Resistance, points 19
10 to 11

Alloy Composition

Aluminum (Al), % 0.8 to 1.5
95.2 to 98
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0.1 to 0.3
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 0 to 3.0
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 1.0
0.9 to 1.4
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 42.7 to 61.2
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.6
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15