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AWS ERNiCrMo-3 vs. 7204 Aluminum

AWS ERNiCrMo-3 belongs to the nickel alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrMo-3 and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 34
11 to 13
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 870
220 to 380

Thermal Properties

Latent Heat of Fusion, J/g 330
380
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1430
520
Specific Heat Capacity, J/kg-K 440
880
Thermal Conductivity, W/m-K 11
150
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.3
39
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 80
9.5
Density, g/cm3 8.6
2.9
Embodied Carbon, kg CO2/kg material 14
8.4
Embodied Energy, MJ/kg 190
150
Embodied Water, L/kg 290
1140

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 28
21 to 36
Strength to Weight: Bending, points 24
28 to 40
Thermal Diffusivity, mm2/s 2.8
58
Thermal Shock Resistance, points 25
9.4 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.4
90.5 to 94.8
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 20 to 23
0 to 0.3
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 0 to 5.0
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 0.5
0.2 to 0.7
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 58 to 68.9
0
Niobium (Nb), % 3.2 to 4.2
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.4
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15