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AWS ERNiCrMo-4 vs. Sintered 6061 Aluminum

AWS ERNiCrMo-4 belongs to the nickel alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrMo-4 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 28
0.5 to 6.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 84
25
Tensile Strength: Ultimate (UTS), MPa 790
83 to 210

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Melting Completion (Liquidus), °C 1590
640
Melting Onset (Solidus), °C 1530
610
Specific Heat Capacity, J/kg-K 410
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 13
8.3
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 280
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 24
8.6 to 21
Strength to Weight: Bending, points 21
16 to 29
Thermal Shock Resistance, points 22
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 14.5 to 16.5
0
Cobalt (Co), % 0 to 2.5
0
Copper (Cu), % 0 to 0.5
0 to 0.5
Iron (Fe), % 4.0 to 7.0
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 15 to 17
0
Nickel (Ni), % 50 to 63.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.080
0.2 to 0.8
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 3.0 to 4.5
0
Vanadium (V), % 0 to 0.35
0
Residuals, % 0
0 to 1.5