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AZ63A Magnesium vs. 5040 Aluminum

AZ63A magnesium belongs to the magnesium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 2.2 to 8.0
5.7 to 6.8
Fatigue Strength, MPa 76 to 83
100 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 110 to 160
140 to 150
Tensile Strength: Ultimate (UTS), MPa 190 to 270
240 to 260
Tensile Strength: Yield (Proof), MPa 81 to 120
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 120
190
Melting Completion (Liquidus), °C 610
650
Melting Onset (Solidus), °C 450
600
Specific Heat Capacity, J/kg-K 980
900
Thermal Conductivity, W/m-K 52 to 65
160
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
41
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.8
2.8
Embodied Carbon, kg CO2/kg material 22
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 970
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 71 to 160
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 66
50
Strength to Weight: Axial, points 29 to 41
24 to 26
Strength to Weight: Bending, points 40 to 51
31 to 32
Thermal Diffusivity, mm2/s 29 to 37
64
Thermal Shock Resistance, points 11 to 16
10 to 11

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 88.6 to 92.1
1.0 to 1.5
Manganese (Mn), % 0.15 to 0.35
0.9 to 1.4
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
0 to 0.3
Zinc (Zn), % 2.5 to 3.5
0 to 0.25
Residuals, % 0
0 to 0.15