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AZ63A Magnesium vs. 5042 Aluminum

AZ63A magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 2.2 to 8.0
1.1 to 3.4
Fatigue Strength, MPa 76 to 83
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 110 to 160
200
Tensile Strength: Ultimate (UTS), MPa 190 to 270
340 to 360
Tensile Strength: Yield (Proof), MPa 81 to 120
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 120
180
Melting Completion (Liquidus), °C 610
640
Melting Onset (Solidus), °C 450
570
Specific Heat Capacity, J/kg-K 980
900
Thermal Conductivity, W/m-K 52 to 65
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
33
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.8
2.7
Embodied Carbon, kg CO2/kg material 22
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 970
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 71 to 160
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 66
50
Strength to Weight: Axial, points 29 to 41
35 to 37
Strength to Weight: Bending, points 40 to 51
40 to 42
Thermal Diffusivity, mm2/s 29 to 37
53
Thermal Shock Resistance, points 11 to 16
15 to 16

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 88.6 to 92.1
3.0 to 4.0
Manganese (Mn), % 0.15 to 0.35
0.2 to 0.5
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 2.5 to 3.5
0 to 0.25
Residuals, % 0
0 to 0.15