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AZ63A Magnesium vs. SAE-AISI 1025 Steel

AZ63A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.2 to 8.0
17 to 28
Fatigue Strength, MPa 76 to 83
190 to 280
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 110 to 160
290 to 310
Tensile Strength: Ultimate (UTS), MPa 190 to 270
450 to 500
Tensile Strength: Yield (Proof), MPa 81 to 120
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 120
400
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 450
1420
Specific Heat Capacity, J/kg-K 980
470
Thermal Conductivity, W/m-K 52 to 65
52
Thermal Expansion, µm/m-K 26
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 1.8
7.9
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 970
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 71 to 160
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 66
24
Strength to Weight: Axial, points 29 to 41
16 to 18
Strength to Weight: Bending, points 40 to 51
17 to 18
Thermal Diffusivity, mm2/s 29 to 37
14
Thermal Shock Resistance, points 11 to 16
14 to 16

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0
99.03 to 99.48
Magnesium (Mg), % 88.6 to 92.1
0
Manganese (Mn), % 0.15 to 0.35
0.3 to 0.6
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 2.5 to 3.5
0
Residuals, % 0 to 0.3
0