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AZ63A Magnesium vs. SAE-AISI 8645 Steel

AZ63A magnesium belongs to the magnesium alloys classification, while SAE-AISI 8645 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is SAE-AISI 8645 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.2 to 8.0
12 to 23
Fatigue Strength, MPa 76 to 83
280 to 350
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 110 to 160
380 to 400
Tensile Strength: Ultimate (UTS), MPa 190 to 270
600 to 670
Tensile Strength: Yield (Proof), MPa 81 to 120
390 to 560

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 120
410
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 450
1420
Specific Heat Capacity, J/kg-K 980
470
Thermal Conductivity, W/m-K 52 to 65
39
Thermal Expansion, µm/m-K 26
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.6
Density, g/cm3 1.8
7.8
Embodied Carbon, kg CO2/kg material 22
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 970
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
77 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 71 to 160
420 to 840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 66
24
Strength to Weight: Axial, points 29 to 41
21 to 24
Strength to Weight: Bending, points 40 to 51
20 to 22
Thermal Diffusivity, mm2/s 29 to 37
10
Thermal Shock Resistance, points 11 to 16
18 to 20

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
0
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0
96.5 to 97.7
Magnesium (Mg), % 88.6 to 92.1
0
Manganese (Mn), % 0.15 to 0.35
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0 to 0.010
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 2.5 to 3.5
0
Residuals, % 0 to 0.3
0