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AZ63A Magnesium vs. SAE-AISI D4 Steel

AZ63A magnesium belongs to the magnesium alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.2 to 8.0
8.4 to 15
Fatigue Strength, MPa 76 to 83
310 to 920
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
74
Shear Strength, MPa 110 to 160
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 190 to 270
760 to 2060
Tensile Strength: Yield (Proof), MPa 81 to 120
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 350
270
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 450
1380
Specific Heat Capacity, J/kg-K 980
480
Thermal Conductivity, W/m-K 52 to 65
31
Thermal Expansion, µm/m-K 26
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
8.0
Density, g/cm3 1.8
7.7
Embodied Carbon, kg CO2/kg material 22
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 970
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
100 to 160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 66
25
Strength to Weight: Axial, points 29 to 41
27 to 75
Strength to Weight: Bending, points 40 to 51
24 to 47
Thermal Diffusivity, mm2/s 29 to 37
8.3
Thermal Shock Resistance, points 11 to 16
23 to 63

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0
80.6 to 86.3
Magnesium (Mg), % 88.6 to 92.1
0
Manganese (Mn), % 0.15 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 2.5 to 3.5
0
Residuals, % 0 to 0.3
0